xr650l carburetor adjustment

I took the plunge and got a new fcr carb from these guys. FAQs/ tuning I ride my XL650L (2015) at 4000-6000 or so feet (high desert also). Shipping expedited* It was returned to sender twice and turns out it was my fault (old change of address). Runs great. Thank you! wow nice to have some power to get the front end light when moving over logs and going over whoops, I like the 40mm option they gave me and was worth the extra $100 for my type of slower woods riding. I typed up a question and then received a phone call about an hour later and was given a thorough explanation of the difference along with some other tips. (only on DVD). Loosen the lock screw of the slide you are trying to adjust, turn the adjusting nut to set the slide so the drill bit just scrapes under, If you don't like people's answers than you shouldn't be asking for advice. I'm leaning towards the Mikuni. Cant beat it. And working on the carburetor if you don't have any experience is a bad idea, because it could ultimately lead to engine overheating and such problems that could ruin you engine. His product that he advertised was to be a plug and play part swap. Leaking carb overflow (solved) {XR650R} I wasted a few hours taking my carb and adjusting the float multiple times because when i would start the bike gas would flow out the overflow tube, after I confirmed the float was still good and working properly i was stumped. What don't I need? However these used wheels come with tires but dont expect a tire in good condition. Dont feel intimidated to ask questions, you will be well informed and actually feel like your question was answered ! We also have a White Bros slip-on exhaust. Thanks! It combines the RFVC engine from the proven NX650 Dominator dual sport with the lighter, off-road capable XR600R chassis. Sorry for the long answer Thanks for quick shipping and reliability. This will also lean mixture a bit. Take the rubber boot off the airbox. T-shirts Cotton or synth sweat-wicking t-shirts with the cool Horizons Unlimited graphic on the front and a snappy slogan (changing every year) on the back. Recieved this wheel exactly as advertised. I consider this sport a drug and I must say this is one of the best ones out there! That includes the bike, riding gear, etc. Honda Tech Forum - For Questions specific and of interest to Honda riders only. How do I prepare the bike? I've got a picture on my garage vehicle. The delivery was on time and the parts were correct. , Necro-pedantry, I like it! 11) In the bottom of the slide, drill out the two existing holes to 5/32" per the photo. This engineering funnels the velocity through the venturi. This time was really quick, I ordered it on the 13th, they didnt acknowledge it until the 16th but it showed up the next day! Use your same two-stroke carb tuning experience. It shares a steel frame with the Baja 1000 winning, off-road XR600. Kyb forks are the way to go hence why there on gas gas bikes! Even the famous stuttering from the TPS is almost gone. Oh, and there is a simple solution to your problem, which is putting on an aftermarket exhaust with improved air flow. "Very informative and practical." Start here! Quickstart APC $29.99. We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. Everything about this bike is rugged, simple, and proven: the 644cc air-cooled single-cylinder engine, the strong steel frame, the long-travel suspension. 1. Good people, Everything I need for my Ktm 560 smr thanks again you will be hearing from me again Thanks. Boston helped through a tough situation that i was in. Had one. New Color!! Exactly what I told them I wanted, is exactly what they gave. These bikes are very lean from the factory. Honda XR650L Carburetor Jet Kit for Dave's Carb Mod 1993-2021. Though intended for 1993-2004 Honda XR650L models, these carburetor mods may work on other model bikes that use the Keihin 42.5mm diaphragm-type CV carb. Installation Remove side panels, seat and fuel tank Remove the screw that holds the rear brake reservoir. FYI-adjusting the needle may fix one problem and create another HU Event and other updates on the HUBB Forum "Traveller's Advisories" thread. We will be in San Felipe and maybe the 500 or 1k next year. Please carefully clean the engine and the cylinder head before removing spark plug to avoid even dust entering the cylinder. Cant say that for my last few bikes thanks for supplyin such a dialed product. Emergency Front Wheel Removal/Installation, Emergency Rear Wheel Removal/Installation, Exhaust/Evaporative Emission Control System, Problems that May Affect Motorcycle Exhaust Emissions, Motorcycle Honda XR650L 2008 Owner's Manual, Motorcycle Honda XR650L 2019 Owner's Manual, Motorcycle Honda XR250 Tornado Owner's Manual. Not sure about the whole thing? best wishes! had a lectron carb on my DRZ and it was good improvement over my stock carb but then I rode a bike with this carb.. now a $1000 later I can say im happy with this bike and its wheelie capabilities. Hang the reservoir out of the way. Great customer service. Johnny "Airtime" Jensen asks Support the fight against Children's Cancer - visit: http://Cancer-RideForLife.com. Grade 8 is what they saud but its a 10/10 in my books. Plus, the backbone of the frame doubles as an engine oil tank, saving weight and space. If the adjustment screw is in the front of the carburetor, it will be the opposite. Trevor, South Africa you will have to play with the needle a little but ours is on the fourth clip position. I am much more savvy with 2-stroke carbs and tuning. It allows the ECU to run closed loop making necessary fuel adjustments based on real time exhaust gas analysis. ALL Dates subject to change. I have my bling set for 1800$ from Excel. While adjusting the pilot screw, turn it 1/4 turn at a time and test run the bike between adjustments. I bet Sudco still has the parts to get it for you! The caliper and pads were very clean and free of damage. $37.96. Get A Quote. They will encourage you, share their experiences and advice on how to do it! Fork Brace Guard Kits; Fork Guards; Fork Rebuild Kits; . Contact a mechanic and he should be able to adjust the AFR for you in no time. I changed jets about 50 times (realistically.20) and never got it to run as good as the CV does at road speeds. is a 2-DVD set, 6 hours! Also for: 2005 xr650l. But first you have to confirm running rich. MCN UK. "It has me all fired up to go out on my own adventure!" You get additional privileges on the HUBB, access to the Members Private Store, and more. Travel Books Motorcycle and travel books to inspire and inform you! hi, thanks again we would have shipped quicker. it was what they said it was,good shape,fit like a tee,will buy from these guys again,with I need some oem pats again, Boston set me up with my rear shock. The tire is just a bonus and will vary. Jetting Suggestions I didnt want cheap parts I wanted genuine yamaha and thats what I got. I began to play around with the adjustments too much and wacked things out, had a mechanic clean/tune the carb and it was running fine for a while after that. Cwhttp://www.cafehusky.com/threads/lectron-carb-tuning-guide.32064/. WHY OH WHY do so many guys assume that "alloy"means ALUMINUM? 2) once we installed new bearings and installed the new triple trees we noticed that there is a 1/4 difference between the top 2 trees where the top bolt of your number plate screws in to the tree the new set is set back by a 1/4 overall the Ending result my number plate got modified and is pulled back Very close to cables not leaving very much spacing and free play, made it to the track for race weekend and my son had NO issues with the performance. How many gears does a Honda XR650L have? I had a flat spot as well and I have been riding it that way for a long time. How many grandchildren does Joe Biden have? I would not adjust the needle height and as another poster said the air mixture screw only affects idle, so this is not likely to affect your problem. That is, each circuit (some carbs have more circuits than others) is responsible for delivering fuel depending on which position your throttle is in. but now i got a tach from northern tool. Customizing my life is what I do and my supermoto build was no different they helped me with some tough to find product and showed me a few trick to really get this 501 to its happy place! "I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." I was able to make what he sent me work but he wasnt able to help with the situation. Lets ride!! Check to see what you have for jets while in there,you may want to do "Daves Mods" on the carb while apart if not done already..usually the screw needs to be 2-2.5 turns out from lightly bottomed out what i did to fine tune the mix screw was to listen for when the rpm was at its highest then turn it back in (clockwise) about 3/4. More. Use a XR650r carb I did that. Tire Changing!Grant demystifies the black art of Tire Changing and Repair to help you STAY on the road! Make sure the steering is turned all the way to the side to allow just enough more play with the cables to do it. I am highly satisfied with the service I received from oemdirtbikeparts. Don't get gasoline on your skin. Already have an account? tho as of the current health restrictions now safety is the first priority for our staff and end-users so shipping times have been slower than our usual. Throttle bog from idle when I quickly twist from idle. Of course, you get our sincere thanks, good karma and knowing you're helping to keep the motorcycle travel dream alive. I thought I would share it with you. Because the air pressure being comparatively low at high altitudes, it might cause the above mentioned problems. Im sure you can figure it out, the key is dont give up. Lectron asked me to go to these settings which made it easier to start. Place needle clip in mid-position. JUST INSTALLED FCR41 CARB ON 18 DRZ400SM NIGHT AND DAY DIFFERENCE POWER WHEELIES 1ST AND 2ND GEAR GET TO THE BALANCE POINT AND SHIFT THROUGH THE GEARS DOING A WHEELIE. Fitment was right works awesome tons of power super helpful when it came to the package I needed. Find somewhere a #150 main jet that fits your carb and replace yours with that one. This measurement is ALWAYS taken with the carb in an UPSIDE DOWN POSITION. The delivery of my part was very quick seamless and they kept me in the loop every step of the way. Step-18. What turns you on to motorcycle travel? they kind that has a wire that wraps around the spark plug wire. From throttle to full throttle, the engine should start to break up as a result of too rich condition. Click on the dirtbike helmet icon for a quick email/call or text-back response to any question you may have. See the trailer here! that sucks you wont make it to b1k. Get Ready! Remove the screw for the idle screw adjustment bracket and the bowl drain vent tube. so i used that and it was much easier to watch for the highest rpm than try to listen for it. Custom Fit . and it runs like it used to. It's so easy to change the main jet, just turn the carb on it's side without removing it. Four Strokes have a better tolerance towards an engine running lean or rich but still highly unrecommended. There was slight rust on the pins and sliders about the amount youd expect to see out of a used part. Beware of any dust or sand entering carb or engine. Contact us NOW AVAILABLE for streaming or downloading on Vimeo! Should You Repair or Replace a Tire or Tube? Everything I needed came with the shipment and they have a great video on YouTube that walks you through it. I'd start by fattening up the pilot jet, and maybe raise the needle. To remedy, clean your air filter, have your mechanic check the exhaust and carburetor fittings, or both. Starts perfect, just a quick choke, then idles so nice. What does mean in the context of cookery? Step-16. I have already spread the word to friends and family. XR650L Carburetor Upgrade Kit- Complete Keihin FCR MX 41mm Assembly 1996-2022 Does this product fit your bike? Its easy to find parts for my bike with this Browse By Bike search thing. A quick search into my options turned up OEM Dirt Bike Parts. Make sure the steering is turned all the way to the side to allow just enough more play with the cables to do it. ive done it all to my big red, bikes already fast. Either carb needs to be cleaned, carb needs to be adjusted, or water in the gas tank. Good price. The cable adjuster can then be adjusted in or out so that the throttle grip has the correct amount of free play, which is usually 2-3mm. Fixing Incorrect Adjustments This situation is mostly caused by poor maintenance. (0 Registered Users and/or Members and 1 guests), Trip Transport - Shipping the bike and yourself. Carb Size Idle Screw (Turns from Seated) Mixture Screw Tuning Range (Turns from Seated) 36mm 2 1/4 7/8-1 1/4 38mm 2 1/4 7/8-1 1/4 40mm 2 1/4 7/8-1 1/4 Note: If you turn your idle up too high, you will bypass the idle circuit completely. . I will be using his shop exclusively at this point. Honda XR650L carb problems - My experience Hello all, I have just broken the 8000km mark, on my hopefully RTW trip aboard my Honda XR650L. "Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Listed Models Add to Cart . Need help with installation? When you decide to become a Member, it helps directly support the site. JavaScript is disabled. Got new forks and a complete top end upgrade, bar mounts and all. Part arrived fast. Top speed for the XR650L is 100MPH according to Honda. I would say that first thing you need to do is grinding off the mixture screw tab as described in Dave's Carb mod here: http://www.4strokes.com/tech/honda/xr650lcarbmods/ Please also note that you don't need all these mods because they are enrichening mixture a bit, which is something you want to avoid, you need only the mixture screw tab grinding. But from 1/3 throttle on up it seemed slower and flatter than with the stock CV. 6) Remove the top and bottom plates of the carb by removing 4 screws on each end. The Honda XR650L has a carburettor-fed single-cylinder "thumper" engine in a lightweight, off-road focused chassis. . Completely satisfied. He is a stand up guy who obviously has a passion for motorcycles as well as his customers. New to the HU site? The first time I ordered parts, it was decently quick. I don't intend on going aftermarket exhaust ATM so I need some good jetting advice. I am aware of the XRs Only Mikuni kit which is a pumper for 450 or so and the Sudco Keihin FCR41 kit which is 550. To subscribe to this RSS feed, copy and paste this URL into your RSS reader. Having just bored her out 1mm over with a high compression JE piston, I feel I need to get some more fuel to her. Great for advanced riders or step angle riding. Was given this 2000 xr650l as a gift so i kept it in the family even tho its not my style. Carburetor Parts; Metering Rods; Carburetor Service; Billetron 38 Parts; Casual. Very sorry for the long shipping times on this one, Brembo calipers are hard to get and with this new shipping delema we do pre order as many as we can yet still no control on some shipping times for the rest of the year. My shock shaft had corrosion on it causing the oil to leak. If performance items are added then the carb will need to be rejetted, see rejetting 101. Decided to update my old faithful ktm 520 mxc, bought exc 520 complete engine, sent quickly, fired right up , runs great. XR650L TM40 Installation Instructions (See available PDF for printable version) Be safe - no smoking or open flame. I returned from my ride and adjusted the air/fuel to the highest idle it would provide. Some dumbass ran into it and damaged the front forks and caused various cosmetic damage. THANK YOU! Finally got the ski in the water today. Search, Intake flange, mounting flange, manifolds, XR650L Carb Mods by Dave Closs and Brian Jackson, minor revisions by Jets R Us. If I don't get it exactly on the right click, what can I expect from the bike when I start it up and idle? January 21, 2010 in XR600R & XR650R/L. Warm weather in Florida no choke and it idled perfect. (130,000km). I ordered on Monday, received on Thursday, installed on Friday and raced on Saturday. I ordered my part and it was filled the next day and delivered first class mail. thanks for being open during this world pandemic now Riots! 12) Reinstall with washer removed earlier and align the tab correctly. They give you a 135, 140, 145, 150. I took it for a 5 mile ride. You can learn how to uncork your XR650L in the modifications section of this article. Awesome experience. This is a Completely Rebuilt carb. is 5.5 hours of the tips and advice you need to cross borders, break down language barriers, overcome culture shock, ship the bike and deal with breakdowns and emergencies. Adjusting a carb is a lost art and in my experience most pros just focus on the main jet, because dialing in a carb takes many hours. In addition he offered me a store credit to make up for any inconvenience. XR650L Performance Upgrade Kit- Complete Carb Assembly 1996-2023, 4.8 out of 5 stars (based on 388 reviews). The bike is unique and has its own story Get your Horizons Unlimited business card! I purchased a drz400 from the OEM dirtbike parts team and they helped me make it my own! This performance increase is accomplished by a flat guillotine slide and crescent shaped cutaways that are designed to precisely focus the fuel mixture. You will be well informed about your parts, and well informed during the whole process of your order ! I gave them call folks were super friendly. 93-16 Honda Xr650l Dynojet Stage 1 Jet Kit 1148. This was an eBay purchase, this is exactly why we think is best to include your exact year and model when ordering. Thanks. Each carburetor comes with a cable, billet aluminum air box adapter already installed and extra main/pilot jets for fine tuning, if necessary. Brake pedal in very good condition. carburetor. OEM Dirt Bike Parts also took care of a broken part from shipping with a quick replacement . I've owned it from new, it's now 23 years old with 80,000 miles. The needle will be raised by the thickness of the washer. Bogging and rough idle you need to lean it out. After months maybe a year of adjusting the jets on my motorcycles Im happy to say they know exactly what theyre doing and I have no intention changing anything. The XR650L is a dual-sport motorcycle manufactured by Honda, part of the Honda XR series.It was released in 1992 as a 1993 model. It's definitely not as advanced as motocross or enduro bike suspension, but it works well for its intended purpose - dual sport riding with some mild trail riding off-road. Just cant keep the idle. The parts arrived quickly and upon inspection I noticed a slight bit of leakage from one of the fork seals (nothing malicious here, just shit happens). Check now Rated 5.00 out of 5 based on 3 customer ratings ( 3 customer reviews) Retail Price $ 1,303.99 Our Price $ 1,138.37 Availability: In Stock (Changes Daily) Complete Throttle Assembly Complete OEM Part () Tuning Performance Upgrade The video was unnecessary it was so easy. and to air pump blocked off. These mods help correct the stock lean condition.Power increase and throttle response will be better. Horizons Unlimited Motorcycle Travellers Website. Browse other questions tagged, Start here for a quick overview of the site, Detailed answers to any questions you might have, Discuss the workings and policies of this site, Learn more about Stack Overflow the company. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." These guys know their stuff ! Gently screw in the new jets. High Altitude Carburetor Adjustment High Altitude Carburetor Problems Affecting Motorcycle Exhaust Emissions Adjustment Have your motorcycle inspected and repaired Your engine's air-fuel mixture becomes overly by your dealer if you experience any of the rich when operated at high altitudes. Thanks Boston. 10) Remove large spring and slide from top of carb, under the top cover. Even during Christmas and on the weekends they were texting me and resending my parts. 1) Make sure the fuel petcock valve is set to off. Everyone knows that a Honda XR650L is the one bike you can always count on, no matter how gnarly the road or trail. You need to be a member in order to leave a comment. This item arrived to me and is in great shape just like described in the add. Kevin called me today. When you buy through links on our site, we may earn an affiliate commission.Copyright ThumperTalk, Inc. - All rights reserved.ThumperTalk is a registered trademark. Grant & Susan are veteran motorcycle travellers - RTW north to south, two up on a 1986 BMW R80 G/S. I will only order from OEM when I need OEM parts! Take your rightful place ahead of the line after amplifying the power and durability of your bike with Honda XR650 aftermarket mods from BikeBandit.com. At-least 3500 feet above its previous home so I belive it may be that the carb just needs an adjustment. Its smooth bore design and accelerator pump delivers smooth and responsive acceleration for an overall increase in horsepower and torque throughout the entire power band. You must have JavaScript enabled in your browser to utilize the functionality of this website. Buy yourself #150 main jet in advance - it's rather cheap. We have been putting up with it for awhile but I thought I could make it better. by Graham Field , Honest people. 5. . By It's very forgiving unless you do something really wild. Being this is my first carburetor removal experience from this bike, I accidentally turned the fuel/air mixture screw on the bottom front left of the carb body. XR650L Price. Definitely my new Parts hook up ! Inspirational stories by veteran travellers Greg Frazier (5 times RTW), Peter and Kay Forwood (193 countries), Tiffany Coates (Mongolia Mayhem) and Rene Cormier (University of Gravel Roads). Thanks for answering all my questions and sharing knowledge that I didnt even know existed! Watch the HU Achievable Dream Video! Xr650l Performance Upgrade Kit Intake & Exhaust Mods Package FITS 1993-2020. The tire is really just a bonus but will get you rolling for a few rides. You will love the performance and the instructions are easy and only 58 at Revzilla. bikes defiantly running better than it ever did. If they dont have it, they can get it ! Note: If you use the longer style pilot/slow jet, you will need to clearance the baffle to accommodate it. Just found us? Rich is not the most economical way to run an engine but it will help lower internal temps. Visit us today! 2022 Honda XR650L Price Starting From $6,999 2022 Honda XR650L Review ENGINE: Engine Type 644cc air-cooled dry-sump single-cylinder four-stroke Bore And Stroke 100mm x 82mm The Mikuni Pumper Carburetor has a controlled velocity airflow that creates optimum fuel atomization, which results in better starting, engine response and higher RPM capability. On the throttle shaft in each carb there is an arm which controls slide movement. Make sure not even dust gets in there.